{"id":24825,"date":"2022-03-28T12:09:44","date_gmt":"2022-03-28T12:09:44","guid":{"rendered":"https:\/\/www.bege.nl\/?page_id=24825"},"modified":"2022-04-01T14:45:54","modified_gmt":"2022-04-01T14:45:54","slug":"case-study-custom-replacement-discontinued-electric-motor","status":"publish","type":"page","link":"https:\/\/staging.bege.nl\/en\/case-study-custom-replacement-discontinued-electric-motor\/","title":{"rendered":"Case study herontwikkeling maatwerk motor"},"content":{"rendered":"<div class=\"wpb-content-wrapper\">[vc_row full_width=&#8221;stretch_row_content_no_spaces&#8221; css=&#8221;.vc_custom_1647259287790{background-color: #0bb0b2 !important;}&#8221;][vc_column]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:10px;\"><\/div>[\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row_content_no_spaces&#8221; equal_height=&#8221;yes&#8221; css=&#8221;.vc_custom_1647346748118{background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}&#8221; wpex_bg_position=&#8221;center center&#8221; min_height=&#8221;300px&#8221; el_class=&#8221;header_case_herontwikkeling&#8221;][vc_column width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1544185292841{padding-right: 20px !important;padding-left: 20px !important;}&#8221; el_id=&#8221;titlebox_left&#8221; offset=&#8221;vc_col-lg-4 vc_col-xs-10&#8243;]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:35px;\"><\/div>[vc_column_text font_weight=&#8221;200&#8243; font_size=&#8221;d:28|tl:28|tp:26|pl:24|pp:24&#8243; el_class=&#8221;bi_textblock&#8221; color=&#8221;#ffffff&#8221; line_height=&#8221;22px&#8221;]\n<h1 style=\"text-align: left;\">Case study<\/h1>\n[\/vc_column_text]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:20px;\"><\/div>[vc_column_text el_class=&#8221;bi_textblock&#8221; color=&#8221;#ffffff&#8221; css=&#8221;.vc_custom_1648469476087{padding-right: 40px !important;}&#8221;]Custom solution for replacement of a discontinued electric motor[\/vc_column_text]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:20px;\"><\/div>[\/vc_column][vc_column width=&#8221;1\/3&#8243; offset=&#8221;vc_col-lg-6 vc_hidden-xs&#8221;][\/vc_column][vc_column width=&#8221;1\/6&#8243; css=&#8221;.vc_custom_1647270169737{padding-right: 20px !important;padding-left: 20px !important;}&#8221; el_id=&#8221;titlebox_right_FB&#8221; offset=&#8221;vc_col-xs-2&#8243;][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row_content&#8221; css=&#8221;.vc_custom_1534426135926{padding-left: 20px !important;background-color: #cccccc !important;}&#8221;][vc_column]<style>.vcex-breadcrumbs.vcex_6a1bf2a6c959f{color:#666666;font-size:14px;}@media (max-width:1024px){.vcex-breadcrumbs.vcex_6a1bf2a6c959f{font-size:14px;}}@media (max-width:959px){.vcex-breadcrumbs.vcex_6a1bf2a6c959f{font-size:14px;}}@media (max-width:767px){.vcex-breadcrumbs.vcex_6a1bf2a6c959f{font-size:14px;}}@media (max-width:479px){.vcex-breadcrumbs.vcex_6a1bf2a6c959f{font-size:14px;}}<\/style><nav class=\"vcex-breadcrumbs vcex-breadcrumbs--links-inherit-color vcex-breadcrumbs--custom-color vcex_6a1bf2a6c959f\"><span><span><a href=\"https:\/\/staging.bege.nl\/en\/\">Home<\/a><\/span><\/span><\/nav>[\/vc_column][\/vc_row][vc_row][vc_column]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:50px;\"><\/div>[vc_column_text font_weight=&#8221;200&#8243; font_size=&#8221;d:26|tl:26|tp:24|pl:22|pp:22&#8243; el_class=&#8221;bi_textblock&#8221;]\n<h2 style=\"text-align: center;\">Custom solution for replacement of a discontinued electric motor<\/h2>\n[\/vc_column_text]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:50px;\"><\/div>[vc_column_text el_class=&#8221;bi_textblock&#8221;]\n<p style=\"text-align: center;\">BEGE supplies specialized custom drive solutions. We support machine builders with our <a href=\"https:\/\/staging.bege.nl\/en\/customization-in-engineering\/\">custom drives<\/a> to help prevent <a href=\"https:\/\/staging.bege.nl\/en\/avoid-production-downtime\/\">unscheduled downtime<\/a>. Our distributor and trusted partner Interbridge put us in touch with a US company that needed replacement electric motors for all their factories.<\/p>\n[\/vc_column_text]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:50px;\"><\/div>[\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; equal_height=&#8221;yes&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_column_text font_weight=&#8221;200&#8243; font_size=&#8221;d:22|tl:22|tp:20|pl:20|pp:20&#8243;]\n<h3 style=\"text-align: left;\">Background &amp; Assignment<\/h3>\n[\/vc_column_text]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:15px;\"><\/div>[vc_column_text el_class=&#8221;bi_textblock&#8221;]Years ago, the company\u2019s former supplier stopped producing the special motors our customer uses in its factories.<\/p>\n<p>As replacement motors were no longer available, the customer had each defective motor repaired and completely rewound by a local shop. This solution proved to be too costly and time-consuming in the long run, so they were looking for an alternative. It was important that the new supplier could deliver these motors and at the same time offer continuity.<\/p>\n<p>The assignment for BEGE was to supply a replacement electric motor so that the customer\u2019s factories could continue running optimally and without unscheduled downtime.[\/vc_column_text]<div class=\"vcex-spacing wpex-w-100 wpex-clear\"><\/div>[\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:10px;\"><\/div>[vc_single_image image=&#8221;24788&#8243;]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:50px;\"><\/div>[\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row_content&#8221; content_placement=&#8221;middle&#8221; css=&#8221;.vc_custom_1647259308408{background-color: #0bb0b2 !important;}&#8221;][vc_column width=&#8221;1\/4&#8243; css=&#8221;.vc_custom_1531721959807{padding-right: 0px !important;padding-left: 0px !important;}&#8221; offset=&#8221;vc_col-md-2 vc_col-xs-12&#8243;][vc_single_image image=&#8221;1148&#8243; alignment=&#8221;center&#8221;][\/vc_column][vc_column width=&#8221;3\/4&#8243; css=&#8221;.vc_custom_1532253127323{padding-top: 10px !important;padding-right: 30px !important;padding-bottom: 10px !important;padding-left: 30px !important;}&#8221; offset=&#8221;vc_col-md-8 vc_col-xs-12&#8243;]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:10px;\"><\/div>[vc_column_text color=&#8221;#ffffff&#8221; font_weight=&#8221;200&#8243; font_size=&#8221;d:20|tl:20|tp:18|pl:18|pp:18&#8243; el_id=&#8221;prop-title&#8221;]\n<p style=\"text-align: center;\">&#8220;BEGE has helped us incredibly well. With the limited information we had, BEGE\u2019s engineers actually developed this specific motor from scratch.&#8221;<\/p>\n[\/vc_column_text]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:10px;\"><\/div>[\/vc_column][vc_column width=&#8221;1\/4&#8243; offset=&#8221;vc_col-md-2 vc_hidden-md vc_hidden-sm vc_hidden-xs&#8221;][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; css=&#8221;.vc_custom_1647259326028{background-color: rgba(11,176,178,0.1) !important;*background-color: rgb(11,176,178) !important;}&#8221;][vc_column]<div class=\"vcex-spacing wpex-w-100 wpex-clear\"><\/div>[\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; gap=&#8221;20&#8243; css=&#8221;.vc_custom_1647259336828{background-color: rgba(11,176,178,0.1) !important;*background-color: rgb(11,176,178) !important;}&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_column_text font_weight=&#8221;200&#8243; font_size=&#8221;d:22|tl:22|tp:20|pl:20|pp:20&#8243;]\n<h3 style=\"text-align: left;\">Approach<\/h3>\n[\/vc_column_text]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:10px;\"><\/div>[vc_column_text]Unfortunately, the customer did not have any datasheets or motor drawings and could only show a poorly legible sketch, so we decided to send a defective sample to our head office in the Netherlands.<\/p>\n<p>Our engineers examined and measured the motor and developed an initial concept based on all the dimensions. It turned out that the motor did not have standard NEMA or IEC dimensions.[\/vc_column_text]<div class=\"vcex-spacing wpex-w-100 wpex-clear\"><\/div>[\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_column_text font_weight=&#8221;200&#8243; font_size=&#8221;d:22|tl:22|tp:20|pl:20|pp:20&#8243;]\n<h3 style=\"text-align: left;\">Working method<\/h3>\n[\/vc_column_text]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:10px;\"><\/div>[vc_column_text el_id=&#8221;ICbox_verticals_FB&#8221;]\n<ul>\n<li>Recover data and dimensions<\/li>\n<li>Examine a defective sample<\/li>\n<li>Define specifications<\/li>\n<li>Develop initial concept<\/li>\n<li>Redevelop and redesign the motor based on the specifications<\/li>\n<\/ul>\n[\/vc_column_text]<div class=\"vcex-spacing wpex-w-100 wpex-clear\"><\/div>[\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; css=&#8221;.vc_custom_1647259349978{background-color: #0bb0b2 !important;}&#8221;][vc_column][vc_column_text font_weight=&#8221;200&#8243; font_size=&#8221;d:22|tl:22|tp:20|pl:20|pp:20&#8243; color=&#8221;#ffffff&#8221; css=&#8221;.vc_custom_1648469828774{padding-top: 40px !important;padding-right: 30px !important;padding-bottom: 10px !important;padding-left: 30px !important;background-color: rgba(11,176,178,0.95) !important;*background-color: rgb(11,176,178) !important;}&#8221;]\n<h3 style=\"text-align: left;\">Result<\/h3>\n[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1648469864695{padding-right: 30px !important;padding-bottom: 20px !important;padding-left: 30px !important;background-color: rgba(11,176,178,0.95) !important;*background-color: rgb(11,176,178) !important;}&#8221; color=&#8221;#ffffff&#8221;]As both the shaft and the flange did not have standard dimensions, and the shaft also had a special flattened keyway, our engineers completely redeveloped the motor based on all the specifications.<\/p>\n<p>To make life easier for our customers, we supply motors with a screened cable connected to star 400V with an EMC gland. This makes it easy to exchange any motor one-to-one. The motors are also available in a TENV version and with a special low-profile terminal box cover, enabling installation in tight spaces.<\/p>\n<p>As the new motors are supplied in IE3 and the customer has more than 100 motors, the switch will result in significant energy and cost savings.<\/p>\n<p>Finally, we will maintain a reserved stock for this customer in the Netherlands and the US to enable rapid replacement. Our smart stock system sends an alert so that stock can be replenished on time.[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1648469879949{padding-right: 30px !important;padding-bottom: 10px !important;padding-left: 30px !important;background-color: rgba(11,176,178,0.95) !important;*background-color: rgb(11,176,178) !important;}&#8221; color=&#8221;#ffffff&#8221;]The results in a nutshell:[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1648469890494{padding-right: 30px !important;padding-bottom: 40px !important;padding-left: 30px !important;background-color: rgba(11,176,178,0.95) !important;*background-color: rgb(11,176,178) !important;}&#8221; color=&#8221;#ffffff&#8221; el_id=&#8221;check_white&#8221;]\n<ul>\n<li>An electric motor that is completely identical to the previous motor thanks to custom engineering<\/li>\n<li>Worry-free thanks to the connected cable and cable gland for fast one-to-one exchange<\/li>\n<li>IE3 class for energy and cost savings<\/li>\n<li>TENV and special low-profile terminal box cover for optimal space utilization<\/li>\n<li>Reserved stock in the Netherlands and the US for rapid replacement<\/li>\n<li>Smart stock system so BEGE knows when to replenish stock<\/li>\n<li>Optimal continuity<\/li>\n<li>Minimal risk of unscheduled downtime<\/li>\n<\/ul>\n[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; css=&#8221;.vc_custom_1561034901206{border-top-width: 1px !important;background-color: #f58426 !important;border-top-color: #ffffff !important;border-top-style: solid !important;}&#8221; min_height=&#8221;100px&#8221;][vc_column]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:20px;\"><\/div>[vc_row_inner][vc_column_inner width=&#8221;5\/6&#8243;]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:5px;\"><\/div>[vc_column_text color=&#8221;#ffffff&#8221; text_align=&#8221;left&#8221; font_size=&#8221;d:20|tl:20|tp:17|pl:17|pp:17&#8243; el_class=&#8221;bi_textblock&#8221;]\n<p style=\"text-align: right;\">Want to know more about how BEGE can help your business?<br \/>\nArrange an appointment with our engineers.<\/p>\n[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/6&#8243;]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:5px;\"><\/div><div class=\"vcex-spacing wpex-w-100 wpex-clear visible-phone\" style=\"height:25px;\"><\/div><style>.vcex-button.vcex_6a1bf2a6cb978{font-size:16px;font-weight:300;}@media (max-width:1024px){.vcex-button.vcex_6a1bf2a6cb978{font-size:16px;}}@media (max-width:959px){.vcex-button.vcex_6a1bf2a6cb978{font-size:16px;}}@media (max-width:767px){.vcex-button.vcex_6a1bf2a6cb978{font-size:16px;}}@media (max-width:479px){.vcex-button.vcex_6a1bf2a6cb978{font-size:16px;}}<\/style><style>.vcex_6a1bf2a6cbdcc{font-size:16px!important;}@media (max-width:1024px){.vcex_6a1bf2a6cbdcc{font-size:16px!important;}}@media (max-width:959px){.vcex_6a1bf2a6cbdcc{font-size:16px!important;}}@media (max-width:767px){.vcex_6a1bf2a6cbdcc{font-size:16px!important;}}@media (max-width:479px){.vcex_6a1bf2a6cbdcc{font-size:16px!important;}}<\/style><div class=\"theme-button-wrap theme-button-block-wrap wpex-block wpex-clear\"><a id=\"btnOnOrange\" href=\"\/en\/contact#emailformulier\" class=\"vcex-button theme-button flat block vcex_6a1bf2a6cbdcc vcex_6a1bf2a6cb978\"><span class=\"vcex-button-inner theme-button-inner wpex-flex wpex-flex-wrap wpex-items-center wpex-justify-center\">Contact us<\/span><\/a><\/div> [\/vc_column_inner][\/vc_row_inner]<div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:20px;\"><\/div>[\/vc_column][\/vc_row]\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row full_width=&#8221;stretch_row_content_no_spaces&#8221; 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